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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Incident Investigation and Learning | 10-15% | - Lessons Learned and Knowledge Management - Trending and Performance Metrics - Root Cause Analysis Methods - Investigation Report Development - Incident Classification and Severity |
| Process Safety Engineering Fundamentals | 15-20% | - Equipment Design and Integrity - Fire and Explosion Dynamics - Thermodynamics and Reaction Hazards - Toxicology and Exposure Assessment - Chemical Process Safety Fundamentals |
| Emergency Planning and Response | 5-10% | - Emergency Response Planning - Inherently Safer Design Principles - Containment and Mitigation Barriers - Safety Instrumented Systems (SIS) |
| Regulatory Compliance and Auditing | 5-10% | - Process Safety Auditing Techniques - Compliance Verification Methods - International Process Safety Standards - OSHA PSM Requirements - EPA RMP Regulations |
| Operating Procedures and Practices | 10-15% | - Operations Training and Competency - Startup and Shutdown Procedures - Safe Work Practices - Permit-to-Work Systems - Standard Operating Procedures (SOPs) |
| Process Safety Management Systems | 15-20% | - Policy and Strategic Planning - Management Leadership and Commitment - Continuous Improvement Frameworks - Elements of PSM Systems |
| Management of Change (MOC) | 8-12% | - Personnel and Organizational Changes - Technical Review and Risk Assessment - Temporary vs. Permanent Changes - MOC Process Requirements |
| Risk Assessment and Analysis | 20-25% | - Fault Tree Analysis (FTA) - Quantitative Risk Assessment (QRA) - Event Tree Analysis (ETA) - Hazard and Operability Analysis (HAZOP) - Layer of Protection Analysis (LOPA) - Hazard Identification (HAZID) - Bow-Tie Analysis |
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. A weak process safety culture can degrade the effectiveness of the incident investigation element, true or false?
A) False
B) True
2. A worker appears to be improvising instead of following procedures. A review indicates that the procedures provide the correct instructions. The worker says "I don't understand the procedure, can you explain?" You explain the procedure, and then this worker performs consistently well. Then you give the worker a new procedure to follow and this worker begins to improvise on the new procedure. After a verbal explanation the performance improves. What is the most likely explanation for this situation?
A) Worker did not study new procedures before using them
B) Worker may have a reading disability
C) Worker does not understand what can go wrong if procedures are not followed
3. It is considered good Risk Based Process Safety practice to periodically review operating procedures, and this review must be done by the person who wrote the procedure.
True or False?
A) False
B) True
4. Leading process safety metrics can help: (select all that apply)
A) Identify needed adjustments to Risk Based Process Safety element activities before development of a failed state
B) Identify evolving management system weaknesses
C) Reduce slips, trips, and falls in the plant
D) Target auditing activities
5. Which of the following statements are true with respect to Compliance with Standards? (select all that apply)
A) Existing equipment must always comply with the most recent edition of the relevant standard
B) It is valid for a company to develop its own internal standards
C) Compliance with applicable codes and standards may not be sufficient to ensure safe plant operations
D) It is permissible to deviate from the requirements of the standard if compliance requires complex equipment modifications
E) Standards should be updated to reflect new knowledge as it is acquired
F) Company internal standards are required to be updated before each process hazard analysis revalidation
Solutions:
| Question # 1 Answer: B | Question # 2 Answer: B | Question # 3 Answer: A | Question # 4 Answer: A,B,D | Question # 5 Answer: B,C,E |
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